Key Benefits of JML Industrie’s Pneumatic Transport System
Key Benefits of JML Industrie’s Pneumatic Transport System In today’s foundry industry, efficient material transport is essential. JML Industrie offers advanced pneumatic transport systems for conveying sand and powdered materials over long distances, designed to meet the demands of foundries worldwide. Here’s how our equipment enhances productivity, ensures safety, and minimizes maintenance needs. Key Benefits of JML Industrie’s Pneumatic Transport Systems 1. Efficient Long-Distance Transport for Sand and PowdersOur pneumatic transport systems are engineered to convey sand and other powdery materials across extended distances with unmatched efficiency. Whether transporting silica or other bulk materials, our solutions maintain flow consistency and prevent material degradation, making them ideal for high-demand foundry operations. 2. High-Capacity Dispatch Valves for Optimized Material FlowJML Industrie offers dispatch valves with impressive capacity options, ranging from 160L to tandem 2x1400L. These high-capacity valves ensure steady, reliable flow rates, allowing foundries to transport significant volumes with minimal downtime. This flexibility accommodates varying production needs, ensuring the right fit for foundries of all sizes. 3. Low-Pressure Air Network for Energy EfficiencyOur systems operate with air pressure below 3 bars, helping foundries reduce energy consumption and operational costs. This low-pressure setup is particularly beneficial for long-term efficiency, allowing for seamless material flow without excessive energy demands. 4. Wear-Resistant Pipework for Reduced MaintenancePneumatic transport systems must withstand regular wear and tear. JML Industrie’s equipment comes with a wear-resistance guarantee on all pipework, ensuring longevity and minimizing maintenance costs. This durability is essential for foundries where high-volume material transport is standard. 5. Silica-Safe Transport with Minimal FinesFor foundries handling silica, our systems are built to protect material integrity. We guarantee no fines creation during silica transport (less than 0.1%), preserving particle quality and reducing the risk of airborne silica dust. This design feature aligns with industry safety standards and enhances product quality. Why Choose JML Industrie for Pneumatic Transport? JML Industrie’s pneumatic transport solutions provide foundries with reliable, efficient, and safe options for handling bulk materials over long distances. With a focus on energy efficiency, high-capacity capabilities, and durable designs, we help foundries optimize operations while keeping maintenance needs low. Ready to enhance your foundry’s material transport capabilities? Learn more about our pneumatic transport solutions or contact us directly.
Industrial robotics technology
“Industry 4.0” and in our market “Foundry 4.0” have been hot topics in manufacturing over the last few years. Indeed, traditional foundries constantly deal with the goal of efficiency, flexibility and work safety. This is why like any other industries; foundries must move towards newer technology to automate routine tasks. This technology combines existing data with machine learning to create optimized industrial processes. Robotic metal casting is one of this technology to help improve the challenging conditions of casting production. JML Industrie has always tried to stay at the forefront of foundry technology and innovation and offer robotics solutions that match your foundry requirements and your production specificities. Our user-friendly programming, provided by JML Automation, allows you to define the angle and the exact quantity you want to use. Indeed, thanks to the articulated arm, the casting ladle pours aluminum directly into molds without human interaction. The use of robots to perform repetitive and dangerous tasks has several benefits: 🟩 Increasing productivity 🟩 Improving employee safety 🟩 Reducing the risk of workplace injuries 🟩 Higher quality and stable production Thanks to our dedicated engineering team we set together the project objectives and timeline and once the equipment is installed, we always remain in close contact to ensure that the machinery is working to its optimum capacity. This metal casting robot completes a new lost foam casting line delivred to one of our client in France. JML Industrie brings innovation and experience to the design, manufacturing, and installation of each project.
NEW AUTOMATION DIVISION
JML Industrie continues its development by internalizing the automation expertise ! Focusing on delivering one stop shop solutions to our clients, we are in a unique position to advise our customers on green sand preparation, core making, air treatment, sand reclamation, vibrating machinery and now automation. Indeed, based in Metz (FRANCE), the automation division allows us to respond to the demands of our partners for the control and regulation of foundry equipment produced and commercialized by JML. Automation supplements our multi-divisionnal organisation that works in synergy to ensure delivery of unmatched end-to-end services. ✔ Complementary design offices with a specialization for each. ✔ A multidisciplinary team bringing together experts in each field ✔ Teams to manufacture prototypes in our production floor and to implement automation ✅ Automation team regularly traveling the world to set up automated systems. ✔ A maintenance network deployed both in Europe and internationally installing industrial machines and offering repair and renovation services With a 360° vision of its business, JML Industrie is mastering the entire process from designing a new machine to a complete renewal of foundry with the aim of optimizing productivity and production quality.
In progress Operations
JML is currently manufacturing a cooling drum at his headquater and main production site located in France, Vrigne-au-bois (Grand Est). This equipment is built to shake-out and to cool the sand and will be used by a foundry based in the East of France which produces ductile iron with vertical molding line to optimize their road plate production JML has already installed 6 of them in the last 2 decades Around 6 months are necessary to deliver this equipment as we are now at step 1 (workshop test to ensure all mechanical parts are well assembled). Then step 2 will focus on commissioning on customer site empty test in line with the sand shop test with cold sand during 3 days after 2 weeks of production, optimisation with hot sand We will be proud to share the second step with you next time ! We help your foundry stay ahead by helping you optimise your operations through the right machinery that gives you better results, reduced maintenance and reliable run times.